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How to Replace a Failing Bluetooth Board on the Sony WH-XB900N Bluetooth Headphone (DIY Repair Tutorial)
Do the lights on your Sony WH-XB900N wireless headphones turn on when connected to the charger, but the device fails to pair with your smartphone or tablet? Do your headphones experience weak or constantly dropping Bluetooth connections, or lose wireless functionality altogether? If you’re experiencing any of these issues, replacing the Bluetooth board may restore stable wireless connectivity and normal operation.
In this DIY repair guide, we show you how to fix a bad Bluetooth board in the Sony WH-XB900N wireless headphones using new OEM spares without technical skills or experience. You will find all the tools required for this repair and original replacement parts below.
Prefer to get your headphones professionally fixed? Send us your Sony WH-XB900N headphones using our mail-in repair service, and our repair ninjas will restore your device to peak working condition. You don’t need to pay upfront. We only charge you after your device has been successfully repaired.
Fill out our repair form to receive your free prepaid shipping label, then send your device. We’ll take care of the rest.
Repair Difficulty
Moderate / Requires 45-60 minutes to complete.
This repair involves carefully handling small screws, delicate internal cables, connectors, and circuit boards. While prior soldering experience might come in handy, it’s not mandatory. With the right tools, a bit of patience, and attention to detail, you can replace the headband assembly on the Sony WH-XB900N wireless headphones at home.
Replacement Parts You’ll Need
Restore the functionality of your Sony XB900N wireless Bluetooth headphones with original spares. Select the OEM replacement parts from the drop-down menu below to bring your device back to peak working condition.
- Sony WH-1000 XM3 XM4 XM5 XM6 Headphones Repair Screwdriver + Pry Tool Repair – Kit
Looking for another spare part? Browse the Joe’s GE Parts Catalog for the Sony WH-XB900N to find genuine replacement parts for your headphones.
Tools You’ll Need
Before starting the Sony WH-XB900N Bluetooth board replacement, gather the following tools. Using the correct instruments will help you complete the repair successfully. We used the following tools and recommend them for a safe, professional-quality DIY fix at home.
- 1.5mm Phillips Screwdriver
- Nylon Spudger
- Precision Tweezers
- Soldering Iron
- Soldering Flux
- Anti-static Heat-proof Rubber Work Mat
Don’t want to DIY? Let our certified techs handle the repair for you. Book your repair now.
Step-by-Step DIY Guide to Replacing the Malfunctioning Bluetooth Board on the Sony WH-XB900N Wireless Bluetooth Headphones Yourself
In this detailed DIY repair guide, we show you how to replace a malfunctioning Bluetooth board on the Sony WH-XB900N headphones yourself. Follow each step carefully and use the accompanying images as a visual guide to complete the repair with confidence.
Step 1: Remove the Left Earpad Cushion
The Bluetooth board on the Sony WH-XB900N is located inside the left earcup. For this repair, we will only disassemble the left side. Grab the sides of the earpad cushion with your hands and pull it away from the earcup.

Step 2: Disassemble the Left Earcup
2.1. Unfasten the 5 small black screws from the speaker housing with a 1.5 mm Phillips screwdriver.

2.2. Pull the speaker housing from the earcup to reveal the wires underneath. Be careful not to tear the speaker wires connected to the PCB.

2.3. Unplug the ribbon cables for the buttons to avoid accidentally powering on the headphones.

2.4. Apply soldering flux to all the wires connected to the main board, then desolder the wires. Once the speaker wires are disconnected, put the speaker housing aside safely.

Ninja Insight: We recommend spreading the wires with your fingers and taking a photo of the connections to use as a reference during resoldering. This will help you reconnect the wires in the correct order.
2.5. Unfasten 2 screws securing the Bluetooth board to the earcup housing, then pull the PCB out and discard it.

Step 3: Install a New Bluetooth Board
3.1. Grab a new Bluetooth board, place it into the slot in the earcup, and fasten two 1.5 mm Phillips screws to secure it in place.

3.2. Apply flux to the connection points on the new Bluetooth board, then resolder the wires using the reference photo.

3.3. Plug in the ribbon cable for the button.

3.4. Resolder the speaker wires, then clean all the solder points with isopropyl alcohol to remove any excess flux.

Step 4: Reassemble the Sony XB900N Headphones
4.1. Place the speaker housing back over the earcup, then fasten it with 5 screws.

4.2. Align the edge of the earpad cushion with the groove on the earcup, then work the rest of it till the earpad sits securely on the earcup.

Congratulations! Your Sony WH-XB900N Wireless Bluetooth Headphones are Ready to Use!
You have successfully replaced the malfunctioning Bluetooth board on the Sony XB900N wireless headphones. Check Bluetooth connectivity, audio quality, and playback time to confirm the device is working properly.

If you found this guide helpful and would like to try your hand at DIY gadget repair, visit our store for essential tools and spare parts. You can also check out our at-home DIY headphone repair guides for other popular brands, including Apple, Beats, Bose, and Sony.
Have questions or suggestions about this repair? Text a repair ninja or email us, and we’ll reply shortly.