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How to Replace a Faulty AUX Port (2.5mm Audio Jack) on the Bose QuietComfort (QC) 35 1st and 2nd Generations (DIY Repair Guide)
Do your Bose QuietComfort (QC) 35 (I and II) wireless Bluetooth headphones produce no audio, crackling, or static when using a 3.5mm audio cable? Does the sound cut in and out when you touch the audio cable, or do the headphones fail to detect a wired connection? If you’re experiencing any of these issues, it’s time to replace the AUX port on the Bose QC 43 headphones.
In this DIY repair guide, we show you how to replace a malfunctioning AUX audio jack on the Bose QuietComfort (QC) 35 1st and 2nd generation headphones at home with original replacement parts. Find the tools and genuine spares for this repair below.
Prefer to get your headphones repaired by professionals? Send us your Bose QuietComfort (QC) 35 headphones using our mail-in repair service, and our repair ninjas will restore your device to peak working condition. You don’t need to pay upfront. We only charge after repairing your device.
Fill out our repair form to receive your free prepaid shipping label, then send your device. We’ll take care of the rest.
Repair Difficulty
Moderate / Requires 30-45 minutes to complete.
This repair involves carefully disassembling the Bose QuietComfort 35 headphones to reveal the faulty AUX audio jack and replacing it with genuine spare parts. You don’t need technical skills or prior experience to complete this repair. With the right tools, a bit of patience, and attention to detail, you can replace the AUX port in the Bose QC 35 at home.
Replacement Parts You’ll Need
Restore the audio quality and playback stability of your Bose QC 35 (1st and 2nd Generations) Bluetooth headphones with genuine spares. Select the OEM replacement parts from the drop-down menu below to bring your device back to peak working condition.
- Bose QuietComfort QC35 I Audio Jack 2.5MM Port Replacement - Parts
- Bose QuietComfort QC35 II QC45 Audio Jack 2.5MM Port Replacement - Parts
- Bose QC25 QC35 QC45 QC SE QC Headphones Repair Tool Kit – Complete Set
Looking for another spare part? Browse Joe’s GE Parts Catalog for genuine replacement parts for your Bose QuietComfort (QC) 35 headphones.
Tools You’ll Need
Before starting the Bose QuietComfort (QC) 35 AUX audio jack 2.5mm port replacement, gather the following tools. Using the correct instruments will help you complete the repair successfully. We used the following tools and recommend them for a safe, professional-quality DIY fix at home.
Don’t want to DIY? Let our certified techs handle the repair. Book your repair now.
Step-by-Step DIY Guide to Replacing a Malfunctioning AUX Audio Jack (2.5mm Port) on the Bose QuietComfort (QC) 35 (1st and 2nd Generations) Headphones at Home
In this detailed DIY repair guide, we show you how to replace a loose or wobbly AUX port on the Bose QC 35 (I and II) headphones yourself. The AUX port is located inside the left earcup. For this repair, we will only work on the left side. Follow each step carefully and use the accompanying images as a visual guide to complete the repair with confidence.
Step 1: Remove the Earpad Cushion
1.1. Grab the earpad cushion with your fingers, then pull it off the retaining clips.

1.2. Remove the mesh from the earcup and set it aside. It is secured with double-sided tape, so peel it away gently to preserve the adhesive for reinstallation.

Step 2: Extract the Outer Earcup Housing
2.1. Unfasten the two 1.5mm screws holding the outer earcup housing.

2.2. Flip the earcup to extract the outer earpad housing cover.

2.3. Desolder the ribbon cable connecting the AUX port to the charging PCB.

2.4. Unfasten 2 Phillips screws to release the faulty AUX port from the earcup housing.

2.5. Extract the worn-out AUX PCB and discard it.

Step 3: Install a New AUX Jack
3.1. Grab a new AUX jack and place it in the groove on the earcup housing. Make sure the 2.5mm jack aligns with the hole in the housing, then secure it with two 1.5mm Phillips screws.

3.2. Resolder the ribbon cable to the new AUX PCB.

Step 4: Reassemble Your Bose QuietComfort (QC) 35 Headphones
4.1. Place the outer earcup housing cover over the earcup. Make sure it’s flush with the surface, then flip the earcup and secure the cover with 2 Phillips screws.


4.2. Reinstall the mesh pad over the earcup housing with double-sided adhesive tape.

4.3. Grab the earpad cushion, align the lip with the slot in the earcup housing, then push the retaining clips into place.

Congratulations! Your Bose QuietComfort (QC) 35 Wireless Bluetooth Headphones are Ready to Use
You have fixed the no-sound issue on the Bose QC 35 headphones by replacing the faulty 2.5mm audio jack. Check audio quality, charging stability, touch response, and Bluetooth pairing to confirm the device is working properly.

If you found this guide helpful and want to try DIY gadget repair, check out our store for essential tools and spare parts. You can also check out our at-home headphone repair guides for other popular brands, including Apple, Beats, Bose, and Sony.
Have questions or suggestions about this repair? Text a repair ninja or email us, and we’ll respond shortly.