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How to Replace a Loose or Wobbly AUX Port Audio Jack on the Sony WH-1000XM5 (DIY Repair Guide)

Do your Sony WH-1000XM5 wireless Bluetooth headphones produce no audio or a crackling or static noise when using a 3.5mm audio cable? Does the sound cut in and out when you touch the audio cable, or do the headphones fail to detect a wired connection? If you’re experiencing any of these issues, it’s time to replace the AUX port on the Sony XM5 wireless headphones.

In this DIY repair guide, we show you how to fix a faulty AUX port audio jack in the Sony WH-1000XM5 Bluetooth headphones using new OEM spares without needing technical skills or expertise. You will find all the tools required for this repair and original replacement parts below.

Want to get your headphones repaired by a professional? Send us your Sony WH-1000XM5 wireless Bluetooth headphones today, and our repair ninjas will restore them to peak working condition. Follow the link, select the issues you’re experiencing, click Continue, enter your email ID, and click Get My Estimate to view the repair cost instantly.

Repair Difficulty

Moderate / Requires 20-35 minutes to complete.

This repair involves handling delicate internal components, including wires, circuit boards, and screws. You don’t need technical skills or prior experience to complete this repair. With the right tools, patience, and attention to detail, you can fix the Sony WH-1000XM5 AUX port audio jack yourself.

Replacement Parts You’ll Need

Restore your Sony XM5 wireless headphone’s audio quality using original replacement parts. Select the OEM spares from the drop-down menu below and bring your device back to peak working condition.

  • Sony WH-1000XM5 XM5 Wireless Headphones Repair Replacement - Parts

 

  • Sony WH-1000 XM3 XM4 XM5 XM6 Headphones Repair Screwdriver + Pry Tool Repair - Kit

 

Get an OEM replacement AUX port for your Sony WH-1000XM5 headphones today. Click the link to visit our store, then scroll down to the Customers Also Add section to purchase the original spare part and the tools you’ll need for this repair, all in one click.

Tools You’ll Need

Before starting the Sony WH-1000XM5 AUX PCB replacement, gather the following tools. Using the correct instruments will help you complete the repair successfully. We used the following tools and recommend them for a safe, professional-quality DIY fix at home.

Don’t want to DIY? Let our certified techs handle the repair for you. Book your repair now.

Step-by-Step DIY Guide to Replacing a Wobbly or Loose AUX Port Audio Jack on the Sony WH-1000XM5 Headphones at Home

In this detailed DIY repair guide, we show you how to replace a loose or wobbly AUX PCB on the Sony WH-1000XM5 headphones yourself. Follow each step carefully and use the accompanying images as a visual guide to complete the repair with confidence.

Step 1: Extract the Left Earpad

1.1. Insert a strong metal pry tool into the seam between the earpad cushion and the earcup and gently work the tool along the perimeter till the earpad separates.

Remove left earpad

1.2. Remove the foam pad and set it aside.

Remove the foam pad Sony XM5 AUX PCB replacement

Step 2: Disassemble the Earcup

2.1. Unfasten 8 small silver screws securing the speaker driver and the earcup housing.

Unfasten all 8 screws from the earpad housing

2.2. Remove the back panel and set it aside.

Remove the back panel

2.3. Disconnect the AUX and MS cables from the main board.

Unplug all the internal wires

2.4. Remove the single screw securing the top piece to the earcup housing.

Unfasten the single screw securing the AUX PCB

2.5. Lift the waterproof seal halfway for easy access to the AUX PCB.

Lift the waterproof seal halfway

2.6. Remove the top piece from the earcup housing and pull the cables out from the gaskets.

Remove the top piece and extract the cables

Step 3: Extract the Worn-out AUX Port

3.1. Unfasten the 2 small screws securing the AUX PCB to the earcup housing.

Separate the AUX PCB from the earcup housing

3.2. Remove the old AUX PCB and discard it.

Remove the old AUX PCB

Step 4: Install New AUX PCB

4.1. Align the new AUX PCB with the 2 pins on the earcup housing, then secure it in place by fastening the 2 screws.

Install new AUX PCB and fasten 2 screws

4.2. Feed the AUX and MS ribbon cables through the gasket on the top piece.

Feed the cables through the gasket

4.3. Align the top piece with the earcup housing and secure it by fastening the single 1.5mm screw.

Fasten the screws on the top piece

4.4. Connect the AUX and MS ribbon cables to the Bluetooth board.

Connect the AUX and MS cables

Step 5: Reassemble the Sony WH-1000XM5 Headphones

5.1. Place the back panel over the earcup, flip it over, and fasten the 8 screws.

Install the back cover
Fasten all 8 screws from the earpad housing

5.2. Install the foam mesh.

Install the foam mesh Sony XM5 AUX PCB replacement

5.3. Align the earpad cushion with the earcup, then press down till you hear the clips click into place.

Install the earpad

Congratulations! Your Sony WH-1000XM5 Wireless Bluetooth Headphones are Ready to Use

You have successfully replaced the loose or wobbly AUX port audio jack on the Sony WH-1000XM5 headphones. Check the audio quality, touch response, and Bluetooth pairing to confirm the device is working properly.

Sony XM5 AUX Port replacement complete

If you found this guide helpful and would like to try your hand at DIY gadget repair, visit our store for essential tools and spare parts. You can also check out our at-home DIY headphones repair guides for other popular brands, including Apple, Beats, Bose, and Sony.

Have questions or suggestions about this repair? Text a repair ninja or email us, and we’ll reply shortly.

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