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How to Replace a Malfunctioning Power Board on the Sony WH-1000XM5 Wireless Bluetooth Headphones (DIY Repair Guide)

Does your Sony WH-1000XM5 wireless Bluetooth headphone refuse to power on, overheat during charging, or switch off unexpectedly despite having a good battery? If you’re experiencing any of these issues, it’s time to replace the power board.

In this DIY repair guide, we show you how to fix a faulty power board in the Sony WH-1000XM5 wireless headphones using new OEM spares without technical skills or experience. You will find all the tools required for this repair and original replacement parts below.

Prefer to get your headphones professionally fixed? Send us your Sony WH-1000XM5 headphones using our mail-in repair service, and our repair ninjas will restore your device to peak working condition. Follow the link, select the issues you’re experiencing, click Continue, enter your email ID, and click Get My Estimate to view the repair cost instantly.

Repair Difficulty

Moderate / Requires 30-45 minutes to complete.

This repair requires the careful handling of small screws, delicate internal cables, and connection ports. You don’t need technical skills or prior experience to complete this repair. With a bit of patience and attention to detail, you can replace the power board on the Sony WH-1000XM5 wireless headphones at home.

Replacement Parts You’ll Need

Restore the functionality of your Sony XM5 wireless Bluetooth headphones with original spares. Select the OEM replacement parts from the drop-down menu below to bring your device back to peak working condition.

  • Sony WH-1000XM5 XM5 Wireless Headphones Repair Replacement - Parts

 

  • Sony WH-1000 XM3 XM4 XM5 XM6 Headphones Repair Screwdriver + Pry Tool Repair - Kit

 

Get an OEM replacement power board for your Sony WH-1000XM5 headphones today. Click the link to visit our store, then scroll down to the Customers Also Add section to purchase the original spare part and the tools you’ll need for this repair, all in one click.

Tools You’ll Need

Before starting the Sony WH-1000XM5 power board replacement, gather the following tools. Using the correct instruments will help you complete the repair successfully. We used the following tools and recommend them for a safe, professional-quality DIY fix at home.

Don’t want to DIY? Let our certified techs handle the repair for you. Book your repair now.

Step-by-Step DIY Guide to Replacing the Malfunctioning Power Board on the Sony WH-1000XM5 Wireless Bluetooth Headphones Yourself

In this detailed DIY repair guide, we show you how to fix the power board on the Sony XM5 wireless headphones yourself. Follow each step carefully and use the accompanying images as a visual guide to complete the repair with confidence.

Step 1: Remove the Right Earpad Cushion

The charging port is located inside the right earcup. We will start the repair process by disassembling the right earcup.

1.1. Insert a strong metal pry tool into the seam between the earpad cushion and the earcup, then gently work the tool along the perimeter till the two halves separate.

Remove the Right Earpad

1.2. Remove the foam pad and set it aside.

Remove the foam pad

Step 2: Separate the Touch Panel and the Earcup Housing

2.1. Unfasten the eight 2.0mm Phillips screws from the earcup housing and store them in one of the slots provided on the rubber work mat.

Unfasten the 8 screws from the earcup housing

2.2. Flip the touch panel, disconnect the ribbon cable, and set it aside.

Disconnect the touch panel ribbon cable

Step 3: Disconnect the Battery

Disconnect the battery wires with a flathead screwdriver.

Disconnect the battery Sony XM5 charging port replacement

Step 4: Extract the Faulty Power Board from the Earcup Housing

4.1. Disconnect the charging port, MS port, and microphone ribbon cables.

Unplug the charging port and microphone ribbons

4.2. Unplug the main internal wire from the power board.

Disconnect the main internal wire

4.3. Unfasten the 2 small screws to remove the power board.

Unfasten the 2 screws securing the power board

4.4. Desolder the 2 small wires from the power board and discard it. Take a picture of the wires to use as reference during reassembly.

Desolder the 2 wires from the power board

Step 5: Install a New Power Board

5.1. Solder the two wires to the new power board according to the reference image.

Solder the 2 wires on the new power board

5.2. Transplant the thermal paste from the old to the new power board.

Preserve the thermal paste

5.3. Install the power board and fasten it with 2 screws.

Install the power board and fasten it down with 2 screws

Step 6: Reassemble the Sony XM5 Headphone

6.1. Reconnect the microphone, MS port, main board, and battery ribbon cables.

Reconnect all the internal wires

6.2. Reconnect the touch panel ribbon cable.

Reconnect the touch panel

6.3. Align the touch panel with the earcup, then flip it over and fasten all 8 screws with a 1.5mm Phillips screwdriver.

Fasten all 8 screws

6.4. Insert the foam mesh.

Insert the foam mesh Sony XM5 charging port replacement

6.5. Align the earpad cushion with the earcup and press them together till the clips click into place.

Install earpad cushion

Congratulations! Your Sony WH-1000XM5 Wireless Bluetooth Headphones are Ready to Use!

You have successfully replaced the malfunctioning power board on the Sony XM5 wireless headphones. Check charging stability, audio quality, and playback time to confirm the device is working properly.

Sony XM5 Power Board Replacement Complete

If you found this guide helpful and would like to try your hand at DIY gadget repair, visit our store for essential tools and spare parts. You can also check out our at-home DIY headphones repair guides for other popular brands, including Apple, Beats, Bose, and Sony.

Have questions or suggestions about this repair? Text a repair ninja or email us, and we’ll reply shortly.

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